Top 5 Pu Synthetic Leather Manufacturers in Asia

Overview of PU Synthetic Leather: Materials, Structure, and Manufacturing Process

Composition and Structure of PU Synthetic Leather

PU synthetic leather (polyurethane leather) is an artificial leather made primarily from polyurethane. It is widely used in shoes, furniture, automotive interiors, and fashion accessories. Its basic structure includes:

• Surface Coating: Made from polyurethane resin, offering excellent durability and softness.
• Base Fabric: Usually polyester fiber, cotton, or blended materials, providing structural support.
• Foam Layer (optional): Enhances flexibility and comfort.

Manufacturing Process of PU Leather

The main manufacturing processes for PU leather (synthetic leather manufacturer products) include:

1. Dry Process: Polyurethane is coated onto the base fabric, textured with embossing, and dried.
2. Wet Process: Polyurethane solution is impregnated onto the base fabric, followed by heat or drying treatment to form the leather.
3. Finishing Process: Adds surface texture and gloss, making it closer to natural leather in appearance and feel.

Applications of PU Synthetic Leather

Due to its durability, flexibility, and versatility, PU leather is widely applied in:

• Footwear (sneakers, dress shoes)
• Furniture and home decor (sofas, chairs)
• Automotive interiors (seats, door panels, steering wheels)
• Fashion accessories (bags, jewelry boxes, packaging)

Top PU Synthetic Leather Manufacturers in Asia

Yudeng (China)

• Established: 1988
• Factory Size: 100,000 m² with 200 employees
• Production Capacity: 150,000 meters per day, 10 production lines (5 dry, 3 wet, 2 finishing)
• Products & Services: Over 400 textures available; customizable; thickness 0.3–1.6 mm
• Core Advantages: Proprietary formulas for superior softness, wear resistance, and weather resistance; ISO 9001, GRS, REACH, RoHS, OEKO-TEX® certified
• Applications: Yachts, aerospace seating, automotive cushions, home furniture, sofas, bags, footwear, medical equipment
• Practical Tip: Samples ready in 2 days; mass production in 5 days; MOQ 300 meters

Mayur Uniquoters Ltd. (India)

• Established: 1992
• Headquarters: Jaipur, Rajasthan, India
• Products: PU leather, PVC leather for automotive, furniture, footwear
• Technical Features: Advanced coating technology with diverse textures and colors
• Market: Strong domestic presence, exports to multiple countries
• Tip: Confirm specifications and delivery schedule with supplier to meet project needs

San Fang Chemical Industry Co., Ltd. (Taiwan)

• Established: 1973
• Headquarters: Kaohsiung, Taiwan
• Products: PU synthetic leather, PVC leather, microfiber leather
• Technical Advantages: Wet PU technology for high-quality, eco-friendly leather
• Applications: Footwear, furniture, automotive interiors
• Tip: Verify product specifications and certifications before purchasing

Teijin Cordley Ltd. (Japan)

• Part of: Teijin Frontier Group
• Headquarters: Osaka, Japan
• Products: High-performance PU leather, functional synthetic leather
• Technical Advantages: Water-based polyurethane technology reduces solvent use, eco-friendly
• Applications: Sports equipment, furniture, automotive interiors
• Tip: Check product performance and certifications to ensure suitability

Kuraray Co., Ltd. (Japan)

• Established: 1926
• Headquarters: Tokyo, Japan
• Brand: Clarino™, first microfiber synthetic leather brand by Kuraray
• Technical Features: Nonwoven microfiber simulates natural leather structure and function
• Applications: Footwear, bags, sports equipment
• Environmental Initiative: Eco RX8060 made from 100% recycled materials
• Tip: Confirm performance and environmental certifications when ordering

Evaluating PU Leather Manufacturers

When selecting a PU leather manufacturer, consider:

1. Certifications: ISO 9001, REACH, RoHS, OEKO-TEX® for quality and environmental compliance
2. Performance Testing: Abrasion resistance, tensile and tear strength, colorfastness
3. Supplier Audit: Factory inspection or videos to assess production capabilities and QC processes
4. Customer References: Evaluate reputation through client lists and export markets

Procurement Guide and Customization Tips

• Match to Application: Footwear: 0.5–0.8 mm; sofas/cars: 1.0–1.6 mm
• Environmental Compliance: REACH, RoHS, OEKO-TEX® certified products recommended
• Customization: Choose suppliers that allow custom textures, colors, and thickness
• Lead Time: Confirm production capacity and delivery schedules
• Cost Management: Optimize packaging, transport, and bulk orders to reduce costs

Selecting the right PU leather manufacturer is crucial for product quality and project success. By reviewing certifications, product performance, production capacity, and reputation, businesses can make informed procurement decisions. The top 5 manufacturers in Asia—Yudeng, Mayur Uniquoters, San Fang Chemical Industry, Teijin Cordley, and Kuraray—offer professional solutions for footwear, furniture, automotive interiors, and fashion accessories.